MMaterials27d ago

Effects of Scan Speed on Crack Elimination, Microstructural Evolution, and Mechanical Properties of IN738LC Alloy Processed by Laser Powder Bed Fusion

Cracking represents a critical issue in γ’-strengthened Ni-based superalloys processed via laser powder bed fusion. This study systematically investigated the influence of scan speed (800–1200 mm/s) on the crack elimination mechanism, microstructural evolution, and mechanical properties of LPBF-processed IN738LC alloy. Near-defect-free IN738LC parts were successfully produced with a relative density of 99.6% and a crack density of only 0.025%. The results indicate that as the scan speed increase